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Machine Set-Up Operator - Full Time (6:00 AM - 4:30 PM, Monday-Thursday)

Posted Date: January 24, 2023

Status: Full Time

 Job Overview:

  • Reads the layouts and/or set-up instructions and safely performs set-ups on a variety of presses and/or other machinery to produce a variety of multi diameter quality parts, which includes the removal and replacement of dies, etc., as necessary
  • Reads the layouts and safely performs set-ups on auxiliary equipment
  • Troubleshoots and problem solves machine, tooling, and equipment problems
  • Maintains tooling and fixtures, including repairing and/or replacing as required
  • Ensures all safety equipment is in place and press can be operated in a safe manner
  • Understands what each tooling piece controls and has the ability to distinguish tooling problems from press problems
  • Properly completing all required paperwork, including routers and timecards
  • Understands the operation of the press and basic die theory and safety of these presses, including lifts, cams, slides, carrier rings, how to set draws, clearances between punches, trim and pierce stations, and step punches
  • Responsible for all quality requirements for each job performed and strives to perform at 100% labor efficiency. Refers to specifications to determine frequency and method of product inspections.  Refers to process sheet/blueprints for product specification details and use of gages.  Makes part inspections according to product specifications.
  • Follows all safety requirements and rules
  • Maintains a clean and safe work area
  • Follows directions as to product packaging requirements
  • Assists production supervisors in the training of coworkers
  • Responsible for knowledge of ISO 9001 procedures that affect work area
  • Responsible for all quality requirements, including first piece inspection when required, for each job performed and strives to perform at 100% efficiency
  • Responsible for eliminating waste,  recommending solutions, and problem solving and cost reduction ideas
  • Creates a culture of open communication, trust, continuous improvement and performance with internal and external customers
  • ISO 9001 support
  • Performs other duties as assigned

 
Outcomes

  • Identification of effective ways to improve machine efficiencies and safety
  • Accurate completion of all required paperwork, including but not limited to timecards and routers
  • Machine efficiencies
  • Set-up time efficiencies
  • Internal and External PPM’s reduction from previous years
  • ISO 9001 Certification
  • Cost reductions and improvement

Measures

  • Efficient setup times
  • On-time delivery
  • Machine efficiencies during downtime
  • Make proper adjustments to get part of print specifications
  • Troubleshooting and mechanical skills
  • Router information
  • Work to meet set-up hours specified on router for job

Minimum Requirements

  • High school diploma or GED
  • Prefer trade or technical school certificate or diploma
  • Minimum1-3 years manufacturing experience preferred
  • Attend work on a consistent basis and during the assigned work hours
  • Ability to read, write, and understand English
  • Shop level math skills
  • Strong mechanical background and/or ability
  • Ability to read blueprints
  • Ability to stand and stay with a machine
  • Ability to use various gauges and test equipment such as comparators, micrometers, calipers, and height stands
  • Metrology skills in the use of gauges
  • Knowledge of machines and machine functions
  • SPC training or the ability to learn SPC
  • Strong troubleshooting and problem solving skills
  • Ability to learn the WSC quality and production procedures
  • Ability to understand and follow oral instructions given in English
  • Moderate to heavy physical effort is required to perform normal job duties, with continuous mental and visual attention to perform machine operations. Inspections and measurements require constant alertness and activity

Physical Effort
 
Tools                                       Percent of Time Used: 90%
Equipment                              Percent of Time Used: 50%
Machinery                               Percent of Time Used: 80%
 
Position
Standing                                  Percent of Time Used: 100%
Walking                                   Percent of Time Used: 80%
Lifting                                      Percent of Time Used: 60%
Climbing                                  Percent of Time Used: 5%
Pulling                                     Percent of Time 60%
Pushing                                   Percent of Time 60%
Sitting                                      Percent of Time 5%               
 

Condition
Dirt                                          Percent of Time 5%
Heat                                        Percent of Time 40%
Fumes                                     Percent of Time 70%
Water                                      Percent of Time 20%
Noise                                       Percent of Time 100%
Vibration                                 Percent of Time 40%
Grease and oil                         Percent of Time 80%
Dust and shaving                    Percent of Time 40%
Office environment                 Percent of Time 5%
 
Physical Requirements and Essential Job Functions
 
Stand                                                                           Constantly (67-100%)
Walk                                                                            Constantly (67-100%)
Sit                                                                                Occasionally (0-33%)
Lifting, Carrying, Pushing, and Pulling
                        Less than 10 Lbs.                                Frequently (34-66%)
                        10-25 Lbs.                                           Frequently (34-66%)
                        25-50 Lbs.                                           Frequently (34-66%)
                        More than 50 Lbs.                               Occasionally (0-33%)
 
Climbing                                                                     Occasionally (0-33%)
Bend and twist (from Hips to Waist)                          Frequently (34-66%)
Kneel                                                                           Frequently (34-66%)
Reach                                                                          Constantly (67-100%)
Finger dexterity-pinching, grasping, handling           Constantly (67-100%)
Vision                                                                          Constantly (67-100%)
Depth perception                                                         Constantly (67-100%)
Color vision                                                                 Constantly (67-100%)
Hand/ eye/ foot coordination                                      Constantly (67-100%)
Indoor work                                                                Constantly (67-100%)
Cold and hot temperature                                           Frequently (34-66%)
Humid and wet conditions                                          Occasionally (0-33%)
 
 

Other Essential Jon Functions
 
Social and interpersonal communication skills          Constantly (67-100%)
Written communication                                              Frequently (34-66%)
Problem solving                                                          Constantly (67-100%)
Multiple task and setting priorities                             Frequently (34-66%)
Reasoning and judgment                                            Constantly (67-100%)
Decision making (on related task only)                      Constantly (67-100%)
Supervisory skills                                                        Constantly (67-100%)
Initiative                                                                      Constantly (67-100%)
Detail and accuracy                                                     Constantly (67-100%)
Adaptability                                                                Constantly (67-100%)
Creativity                                                                    Constantly (67-100%)
Alertness                                                                     Constantly (67-100%)
Reading requirements (English and math)                 Constantly (67-100%)
Research                                                                      Constantly (67-100%)
Organization and planning                                          Constantly (67-100%)
Memory                                                                      Constantly (67-100%)
Timeliness and requires pace                                      Constantly (67-100%)

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Winzeler Couplings & Metals

910 E Main St

Montpelier, Ohio 43543

Phone: 1-419-485-8571

Fax: 1-419-485-5700

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